专利摘要:
Lightning rod system for wind turbine blades with conductive structural components. The invention provides a lightning rod system for a wind turbine blade (10), the structure of which comprises two structural shells (11, 13) with two caps (19, 21) constituted by carbon fiber laminates and two spars (15, 17). In addition to a first subsystem formed by one or more ray receptors connected to one or two conductor cables, the lightning arrestor system comprises a second subsystem formed by lateral beam receivers (30, 31) arranged at the leading and trailing edges of the blade. Of wind turbine (10) in at least two cross sections (22, 23) thereof connected to the caps (19, 21) and connection means between both subsystems to equipotentialize the lightning rod system. (Machine-translation by Google Translate, not legally binding)
公开号:ES2589185A1
申请号:ES201500337
申请日:2015-05-08
公开日:2016-11-10
发明作者:Victor MARCH NOMEN;Francisco Javier BANDRES GOMEZ;Javier Iriarte Eleta
申请人:Gamesa Innovation and Technology SL;
IPC主号:
专利说明:

between the cable and the laminate and so that there are no direct impacts of
rays in the carbon fiber laminate.
Document W02006051147 describes a lightning rod system that includes
equipotentialization means of carbon fiber laminates with the
5 lightning arrester system that includes leads from the main cable to connect
directly with carbon fiber laminates. These auxiliary cables are
connected by screw connection to a metal plate in direct contact
with the layers of carbon fiber. The electrical connection can be improved
by means of the use of conductive resins added in the zone of union.
10 Document ES 2396839 describes a lightning rod system for
wind turbine formed by several connections arranged on the laminates of
carbon fiber of the blade, equipotentiating the surface of the wings of the beam to
through the leads of a main cable through auxiliary cables and
a high inductance device placed in the connection between the laminates
fifteen Carbon fiber and the main cable to reduce the passage of current through
of the carbon fiber laminate and favor the conduction through the cable
principal.
While the installation of the lightning rod systems mentioned in
wind turbine blades of a conventional structure does not pose problems
2 o the same does not happen in wind turbine blades with structural shells.
The present invention is oriented to the solution of that inconvenience.
SUMMARY OF THE INVENTION
25 In a first aspect, the invention provides a lightning rod system
for a wind turbine blade, whose structure comprises two shells
structural that include two caps made of fiber laminates
carbon and two stringers, comprising a first subsystem formed by one
or more lightning receivers connected to one or two conductor cables
3 o arranged inside the wind turbine blade to drive the rays to
earth, a second subsystem formed by lateral ray receptors
arranged at the leading and trailing edges in at least two sections
cross-sections of the wind turbine blade connected to the caps and connection means between both subsystems to equip the lightning rod system. The lateral ray receivers are formed by one or more internal conductor blocks and external connectors configured so that
5 allow you to connect them electrically to each other. Advantageously the terminals of the second subsystem in the wind turbine blade caps are metal plates. Advantageously said external connectors are sized to come into contact with the internal conductor blocks.
In a second aspect, the invention provides a method of installing the lightning rod system mentioned in a wind turbine blade whose structure comprises two structural shells that include two caps constituted by carbon fiber laminates and two stringers and whose manufacturing process comprises a first stage of manufacturing
Said caps, a second stage of manufacturing the structural shells with said caps embedded therein; a third stage of joining the stringers to the lower shell and a fourth stage of joining the upper shell to the lower shell and the stringers. The installation procedure includes the following steps: a) include in the caps conductive terminals in the
20 first stage; b) mount in each of said cross sections the inner conductor blocks of the lateral lightning receivers during the second stage and after their completion connect them to the caps by means of auxiliary cables; c) connect the internal components of the two subsystems in the third stage; d) connect the internal conductor blocks of the
25 lateral ray receivers in the fourth stage.
Other desirable features and advantages of the invention will become apparent from the following detailed description and the appended claims in relation to the accompanying figures.
3 OR BRIEF DESCRIPTION OF THE FIGURES
Figures 1 a-1 b and 2a-2b are schematic views in plan and section
transverse along the plane A-A of a lightning rod system for a wind turbine blade according to two embodiments of the invention.
Figures 3a-3b, 4 and 5 are schematic cross-sectional views along the plane A-A illustrating the fundamental steps of the installation procedure of a lightning rod system of a wind turbine blade according to an embodiment of the invention.
Figures 6a-6b, 7 and 8 are schematic cross-sectional views along the plane A-A illustrating the fundamental steps of the installation procedure of a lightning rod system of a wind turbine blade according to an embodiment of the invention. Detailed description of the invention
The lightning arrester system of the invention is directed to a wind turbine blade 10 whose structure comprises an upper structural shell 11, a lower structural shell 13 incorporating respectively caps 19, 21 constituted by carbon fiber laminates and, especially, a wind turbine blade 10 manufactured by an infusion process through which the integration of caps 19, 21 into the structural shells 11, 13 is carried out.
The lightning rod system comprises a first subsystem, well known in the art, comprising one or more lightning receivers 25, 25 'connected to a first conductor cable 41 (see Figures 1a, 1b) or a first and a second conductor cable 41, 43 (see Figures 2a, 2b) arranged inside the wind turbine blade 10 to drive them to the ground.
The lightning rod system comprises a second subsystem arranged in at least two cross sections 22, 23 of the wind turbine blade 10 which includes (depending on the number of conductive cables of the first subsystem) one or two lateral lightning receivers 30, 31, first and third auxiliary cables 46.47; 44, 45 to connect them to caps 19, 21, thus establishing
lightning conduction circuit through carbon fiber laminates
of caps 19,21.
The lightning rod system has both connection means
subsystems to equipotentialize them that include (depending on the number of
5 conductive cables of the first subsystem) a second and, where appropriate, a quarter
auxiliary cable 51, 53 connected, on the one hand, to the conductor cables 41, 43 and,
on the other hand, to a first and, where appropriate, a third auxiliary cable 47, 45 as well
as an equipotential busbar 50 connecting, where appropriate, the cables
conductors 41, 43.
10 The lateral lightning receivers 30, 31 installed in, respectively,
the leading edge and the trailing edge of the wind turbine blade 10 in the
cross sections 22, 23 comprise, respectively, in each of
they first and second internal conductor blocks 36, 37; 34, 35 Y
first and second external connectors 56, 57; 54, 55 configured from
fifteen way they allow their electrical connection.
The installation procedure of the lightning rod system in a
wind turbine 10 comprises the following steps:
Step 1: Insert conductive terminals such as wires or plates
in caps 19, 21 during its manufacturing process as fiber laminates of
2 o carbon. The conductive terminals are inserted in the fabric stacking stage of
prepeg, before the curing phase.
Step 2 (see Figures 3a-3b and 6a-6b): Connect the first blocks
internal conductors 36, 37 (embodiment with a first conductor cable 41) or the
first and second internal conductor blocks 36,37; 34, 35 (realization with
25 a first and a second conductor cable 41 and 43) with caps 19, 21 by,
respectively, first auxiliary cables 46, 47 or first and
third auxiliary cables 46, 47; 44, 45 the shells being 11, 21 in their molds
with caps 19, 21 embedded in them after finishing the curing process.
Step 3 (see Figures 4 and 7): After gluing the stringers 15, 17 to the
3 o bottom shell 13 connect the first conductor cable 41 or the first and second
conductor cable 41, 43 adhered, respectively, to stringer 17 or to
stringers 15, 17 with, respectively, the first auxiliary cable 47 or with the first and
the third auxiliary cable 47, 45 and, in the second case, connect an equipotential busbar 50 to the first and second conductor cable 41, 43. Step 4: (see Figures 5 and 8) After placing the upper shell 11 on the lower shell 13 and close the molds proceed to connect the first
5 internal conductor blocks 36, 37 (embodiment with a first conductor cable 41) or the first and second internal conductor blocks 36, 37; 34, 35 (embodiment with a first and a second conductor cable 41 and 43) by, respectively, the first external connectors 56, 57 or the first and second external connectors 56, 57; 54, 55 finally leaving the shovel of
10 wind turbine 10 in the situation represented in Figures 1b and 2b, respectively. Note that external connectors 56 and 54 are in contact with the first and second internal conductor blocks 36, 37; 34, 35 of each lateral ray receptor 31.30. Although the present invention has been described in relation to various
From embodiments, it will be appreciated from the description that various combinations of elements, variations or improvements can be made therein, and are within the scope of the invention as defined in the appended claims.
权利要求:
Claims (7)
[1]

1. Lightning rod system of a wind turbine blade (10), whose
structure comprises two structural shells (11, 13) that include two caps
5 (19,21) consisting of carbon fiber laminates and two stringers (15, 17),
which includes:
-a first subsystem comprising one or more ray receivers
(25, 25 ') connected to a first conductor cable (41) disposed inside
the wind turbine blade (10) to drive the rays to ground;
10 -a second subsystem comprising connection means between the
caps (19, 21) and the first conductor cable (41) that allow equipotentializing the
lightning rod system in at least two cross sections (22, 23) of the blade
wind turbine (10);
characterized in that:
fifteen -the second subsystem also includes in each of said
cross sections (22, 23) a first lateral ray receiver (31)
disposed on one of the edges of said cross sections (22, 23) that
includes first internal conductor blocks (36, 37) in the shells
structural (11, 13) and first external connectors (56, 57) configured
2 o so that the first blocks can be electrically connected to each other
internal conductors (36, 37);
-the first internal conductor blocks (36, 37) are connected
with the caps (19, 21) by means of first auxiliary cables (46, 47);
-the first conductor cable (41) is connected to one of the first
25 auxiliary cables (46, 47) by means of a second auxiliary cable (53).
[2]
2. System according to claim 1, wherein the caps terminals
(19, 21) to which said first auxiliary cables (46, 47) are connected are
some metal plates.
30
[3]
3. System according to any of claims 1-2, wherein the
first lightning conductor cable (41) is attached to one of the stringers (15,
17) of the wind turbine blade (10).
5 4. System according to any of claims 1-3, wherein one of
the first external connectors (56, 57) is sized to enter
contact with the first internal conductor blocks (36, 37).
[5]
5. System according to any of claims 1-4 wherein:
10 -the first subsystem also comprises a second conductor cable
(43) arranged inside the wind turbine blade (10) to drive the
ground rays;
-the second subsystem also includes in each of said
cross sections (22, 23) a second lateral ray receiver (30)
fifteen disposed on the edge of said cross sections opposite to the first
lateral lightning receiver (31) that includes a few second conductive blocks
internal (34, 35) in the structural shells (11, 13) and a few seconds
external connectors (54; 55) configured to allow connection
electrically with each other the second internal conductor blocks (34, 35);
2 o -the second internal conductor blocks (34, 35) are connected
with the caps (19, 21) by means of third auxiliary cables (44, 45);
-the second conductor cable (43) is connected to one of said
third auxiliary cables (44, 45) by means of a fourth auxiliary cable (53);
-the second subsystem also comprises an equipotential bus
25 (50) connected to the first and second conductor cables (41.43).
[6]
6. System according to claim 5, wherein the caps terminals
(19, 21) to which said third auxiliary cables are connected (44, 45) are
some metal plates.
30
[7]
7. System according to any of claims 5-6, wherein the second conductor cable (43) is attached to that of the stringers (15, 17) of
the wind turbine blade (10) to which the first lightning conductor cable (41) is not attached.
[8]
8. Procedure for installing a lightning rod system according to any of claims 1-4 in a wind turbine blade (10) whose structure comprises two structural shells (11, 13) that include two caps (19,21) constituted by fiber laminates carbon and two stringers (15, 17);
the manufacturing process of the wind turbine blade (10) comprising a first stage of manufacturing said caps (19, 21), a second stage of manufacturing the structural shells (11, 13) with said caps (19, 21) embedded in them; a third stage of joining the stringers (15, 17) to the lower structural shell (13) and a fourth stage of joining the two structural shells (11,13);
characterized in that it comprises the following steps: a) include in the caps (19, 21) conductive terminals in the first stage;
b) mounting the first internal conductor blocks (36, 37) of the first lateral ray receiver (31) in each of said transverse sections (22, 23) during the second stage and after their completion connect them to the caps (19, 21) by the first auxiliary cables (46, 47);
c) attach the first conductor cable (41) to the crossbar (17) closest to the first lateral lightning receiver (31) and connect it to the first auxiliary cable (47) by the second auxiliary cable (51) in the third stage;
d) connect the first internal conductor blocks (36, 37) to each other through the first external connectors (56, 57) in the fourth stage.
Installation Procedure of a lightning rod system according to any of claims 5-7 in a wind turbine blade (10) whose structure comprises two structural shells (11, 13) that include two caps (19,21) constituted by carbon fiber laminates and two stringers (15, 17);
the method of manufacturing the wind turbine blade (10) comprising a first stage of manufacturing said caps (19, 21);
a second stage of manufacturing the structural shells (11, 13) with said caps embedded therein; a third stage of joining the stringers (15, 17) to the lower shell (13) and a fourth stage of joining the two structural shells (11, 13);
5 characterized in that it comprises the following steps: a) include in the caps (19, 21) conductive terminals in the first stage; b) mounting in each of said cross sections (22, 23) the first and second internal conductor blocks (34, 35; 36, 37) of the first and
10 the second lateral ray receiver (30, 31) during the second stage and after its completion connect them to the caps (19, 21) by means of the first auxiliary cables (46, 47) and the third auxiliary cables (44, 45);
c) attach the first and second conductor cables (41, 43) to the stringers (15, 17), mount the equipotential busbar (20) between them and connect them, 15 respectively, to the first and third auxiliary cables (47, 45 ) through the second
and the fourth auxiliary cable (51, 53) in the third stage;
d) connect the first and second internal conductor blocks (36, 37; 34, 35) to each other by means of the first and second external connectors (56, 57; 54, 55) in the fourth stage.
A ~
2325 25 '
/
 10 A ..- JFIG.1a
10 ~
A ~
41 43 22
2325 25 '
10 ~
45 31
FIG.2b
FIG.3a
FIG.3b
FIG. 4
13 21
FIG. 5
13 45 21
FIG.6a
FIG.6b
FIG. 7
45 21
FIG. 8
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优先权:
申请号 | 申请日 | 专利标题
ES201500337A|ES2589185B1|2015-05-08|2015-05-08|Lightning rod system for wind turbine blades with conductive structural components|ES201500337A| ES2589185B1|2015-05-08|2015-05-08|Lightning rod system for wind turbine blades with conductive structural components|
US15/137,159| US10125744B2|2015-05-08|2016-04-25|Lightning protection system for wind turbine blades with conducting structural components|
EP16000931.2A| EP3091228B1|2015-05-08|2016-04-26|Lightning protection system for wind turbine blades with conducting structural components|
DK16000931.2T| DK3091228T3|2015-05-08|2016-04-26|Lightning protection system for wind turbine blades with conductive structural components|
ES16000931T| ES2748949T3|2015-05-08|2016-04-26|Lightning rod system for wind turbine blades with conductive structural components|
MX2016005894A| MX359130B|2015-05-08|2016-05-06|Lightning protection system for wind turbine blades with conducting structural components.|
CN201610299001.XA| CN106121937B|2015-05-08|2016-05-06|Lightning protection system for wind turbine blades having electrically conductive structural components|
BR102016010337A| BR102016010337A2|2015-05-08|2016-05-06|lightning rod system for wind turbine blades with conductive structural components|
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